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Precision Sandcasting

Sandcasting is a process for casting metal in sand molds. The mold is made by packing the sand around a pattern and is used only once. The sand is recycled after each use (with only small loss), so the process is efficient.

"We Pour Molten Metal into Useful Shapes in a Precise, Economical, & Timely Manner using Precision Sand Casting, No Bake (Air Set) Sand Casting & Permanent Mold Processes."

Our team provides comprehensive Prototyping, Pre-Production and Short-Run Production services.

We have expertise in CNC Machining, Finishing, and Assembly. It’s our quality, engineering, and on time deliveries that keep our customers coming back.

  • ALUMINUM & ZINC ALUMINUM ALLOY CASTINGS.Prototype, Pre-Production, "Bridge" to Production, & Low-Volume Production Quantities.
  • CNC Machined "Hog-outs" available for Prototypes.
  • Patternmaking and Secondary Machining Performed In-House.
  • Chemical Conversion (Alodine), Plating, Painting, Powder-Coating, Screen-Printing, and Assembly available for "Turn-Key Solutions.
  • Made in the U.S.A.

Our niche is making "Thin-Walled", "Smooth Surface" Precision Sand Castings that delight our customers.

Precision Sand Casting is a term we use for our proprietary method of the "green-sand" molding process. It is a process where our proprietary mixture of sand, clay, and water is packed around a "Positive" (typically a Matchplate) by hand, with power tools, or in a pneumatic machine, which will exert a compressive force to pack the grains of sand and clay close together to form each mold half.

The term "green-sand" implies that the sand binder is not cured by heating or chemical reactions.

No-Bake (Airset) Sand Casting is a process where our proprietary mixture of sand and plastic binder is packed around a "Positive" (typically a Wood Cope and Drag Set) by hand or with power tools which will exert a compressive force to pack the grains of sand and resin close together to form each mold half of the mold. We utilize this process for castings of 80-225 pounds. We utilize this process for producing “Large” castings; up to 64” x 64” x 18” in size and ranging from 40 to 225 pounds. provides castings for many medical applications: small to large, simple to complex, from hand-held devices to 200-lb. bases for medical systems. Aluminum castings provide the durability, security, and natural RF shielding as well as the desired aesthetics for vital medical components.