Need Off Site Production?
We can manufacture in our house your plastic welding products in our production facility.
Need a Research Lab?
Prior to creating your design and molds use our lab and research expertise to develop your new product or enhance existing products. We can perform individually of in partnership with your engineers to develop and test your product. We then take you through the prototype stage where we provide skilled welding engineers then take you into a short or long term program for its production. Many times our customers rent time on machines to save money on buying equipment.
Need it Quick?
We perform rapid delivery services for those program schedules that cannot be missed. Call for lead time as each development program differs by application.
Need Tooling?
We design and manufacture nests, horns and tooling for your plastic welding equipment. Provide us a 3D of the product you want to weld and we'll take it from there.
Need Equipment?
We manufacture plastic welding equipment and provide plastic welding solutions. You can rent in house equipment to save money or purchase custom designed solutions.
Equipment Used in Production:
Ultrasonic Welders
Infrared Plastic Welding Lab Machine (single & dual array)
Orientation Spin Welding
Non Orientation Spin Welding
Power Welders with WigaWeld (Vibration)
Heat Staking / Insert Assembly
Design Engineering of Equipment and Tooling:
Custom or Standard Designs; Equipment, Nests, Horns, Tooling
Automatic, Semi-Auto or Operator Controlled Designs
From Prototype Designs to Full Production Designs with Test Lab Utilization
Ultrasonic
Off-Site Ultrasonic Welding Production Services
Ultrasonic Welding has been utilized in the production of plastic products and textiles for over 40 years. It is used ideally for many plastics such as polystyrene and ABS which have low melting temperatures. We offer manufacturing your product with rapid delivery or short or long term production.
Off Site Production Services assist you in keeping the expertise with the experts. It allows you to focus on what you do best.........deliver product at a competitive cost with highest of quality.
Ask about our production services.
Infrared
Infrared Plastic Welding Lab
& Production Services
Utilize our Infrared Plastic Welding Lab Machine (single & dual array) to test, measure design performance, enhance existing products, or to create new products.
- Test before release to enhance your quality of product
- Short Term production or test design changes
- Long Term off site production saves you money on large equipment purchases.
- Try it before you buy it! Be sure you invest in the correct equipment solution.
Spin Welding
Spin Welding Lab & Production Services
- Non Orientation Spin Welding
- Power Orientation Spin Welding
- Power Orientation Welder with WigaWeld (Vibration)
Power spin welding for circular products like pipe, tubes, filters, pumps or anything that can spin. We can weld 1/8 inch using small horsepower welding or up to 48 inch diameter using our higher end performance machines.
All thermoplastic materials can be spin welded. In general, plastic materials that are suitable for ultrasonic welding can also be spin welded. Additionally, spin welding is excellent for many dissimilar material applications and overcomes welding materials with poor ultrasonic transmission properties. This includes plastics such as polyamides and polyolefin's.
The Spin Weld Process is the preferred technique for thermoplastic parts with a circular axis joint which have high bond strength/hermetically requirements. During spin welding, one part is held stationary in a holding fixture while second part is rotated against it under pressure. This resulting friction causes the joining surfaces to melt and fuse together, producing strong hermetic welds.
Staking
Non-Contact & Direct Contact Production Services
- Heat Staking
- Insert Assembly
Staking systems make use of "non-contact"(AIR) or "direct contact"(HOT TOOL) heated tools and precisely controlled time, temperature, pressure and cooling, to reform plastic studs, walls, tabs/protrusions, or to embed metal components into plastic. These systems offer the ability to perform multiple operations and/or processes on several planes simultaneously. Cycle times are relatively fast, and productivity can be increased through the assembly of multiple products. Cosmetics are so exceptional that heat staking appears to be an extension of the molding process.
Conventional Stake Designs
Hollow Stake Head
- Patented HACF Staking process is not affected by thermal expansion
- Works well with Large diameter studs
- Produces a large strong head & tight assembly
- Melts material in less time & less force than a solid post
- Avoids sink marks on the opposite side of molded component
- Enables parts to be re-assembled with self-tapping screws should repair or dis-assembly be necessary
- Produces a “molded on” appearance
Dome Stake Head
- Patented HACF Staking process is not affected by thermal expansion
- Recommended for glass filled materials, or materials with abrasive fillers
- Produces a tight assembly
Rosette Stake Head
- Patented HACF Staking process is not affected by thermal expansion
- Recommended for large diameter posts
- Produces strong, tight assemblies
- Stakes solid post more easily with less time & force
Flush Stake Head
- For applications requiring a flush surface
- Mating component must have sufficient thickness for a countersink, counter bore, or a combination of the two
Tooling
Custom Designed Tooling and Horns
We custom design and manufacture tools for all plastic welding equipment. Whether removing flash, making product cosmetically sound, even adding logos to your plastic welding lines, we can be creative.
Our custom design tooling services has provided plastic welding solutions for over 40 years.
Weldability Charts
Recommended
Limited in some cases (usually blends)
Equipment
Custom Designed Plastic & Metal Welding Solutions
Contact Us for More Information.
Ultrasonic | Infrared | Spin Welding | Staking | Tooling | Weldability | Comparison | Equipment
Need more information about our
Plastic Welding?
Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Plastic Welding
projects from our prototyping services menu.
Need Off Site Production? 
