RAPID MANUFACTURING

Flexible, Rigid & High Density Urethane Foams

Each product is uniquely designed, molded and manufactured to meet the needs of the customer, creating a cost-effective accurate product.

We provide flexibility in molding techniques and fast delivery of custom parts – within a cost-effective budget. We pride ourselves on service and are committed to meeting our customer’s delivery schedule.

Molds for flexible urethane foam parts are created using laminated epoxy tooling. A pattern is created…and a parting line is established.  The desired surface finish is applied to the pattern and set into the parting line. An epoxy surface coat is applied and several layers of laminate material are added until the mold achieves the appropriate thickness.

Once the epoxy has set up, the parting line is removed and the laminating process is repeated.  When the second half of the mold has set up it is demolded and the pattern is removed.  After an appropriate curing cycle and a surface sealant are applied, the mold is ready for production.  In the paint booth area the applicator heats the molds up to the specified temperature.  Then the applicator sprays 1-3 mils of in-mold coating paint onto the surface of the mold.

High-density flexible polyurethane foam is utilized to create rough service products in the form of lift truck parts; conveyor pallets and amusement ride bumpers.

With the ability to color match coating on site we can provide our customers with virtually any color of foam plastic part, while imparting chemical resistance, UV stability and/or abrasion protection.

Speed, versatility and experience combine to produce the unique molding capabilities.